The semi-automatic biscuit plant is a perfect option for businesses looking to manufacture biscuits with a small investment. It includes the same core biscuit-making equipment as a fully-automatic biscuit plant, but the product is handled manually instead of through a fully conveyor-linked integrated system. This means your production will be lower than that of a fully-automatic plant, but you will be required to use a manual process for handling the product all the way through packing. Your costs and the footprint of the equipment are kept to a minimum. The semi-automatic plant is ideal for start-ups who are testing the waters with their first biscuit SKU, or producers who are planning to launch a premium style biscuit for a short run only.
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1. Premium biscuit production – Types of biscuits that benefit from small-batch control and do not require traditional conveyor throughput speed can be produced in a semi-automated configuration. The operator can manually handle the batch, enabling a higher level of attention to detail compared to large-scale automated lines.
2. A start-up or small producer of biscuits who is manufacturing biscuit products for the first time. This configuration requires less floor space than would be required for fully automated production lines, costs less to operate on a daily basis, and requires a lower capital investment. For a business that is validating production prior to making the leap to full automation, this configuration makes sense to start with, rather than being viewed as an inferior option.
Yes; the core components (e.g., mixer, rotary moulding press ) of the two types of facilities are the same; however, there is a major difference between how raw materials are transferred between stages – manual transfer versus conveyor transfer.
Any premium-quality or standard short-run biscuit. Because of the manual versus automated batch processing, semi-automatic biscuit production is more suited for biscuits that are not highly dependent on maximum throughput (e.g., operator control is much more important than the capability of producing biscuits quickly).
Yes; it was created for that purpose with respect to the following parameters: reduced initial capital costs, a smaller manufacturing footprint, and lower resource consumption than a fully automated facility while using the same forming and baking equipment as a larger biscuit producer would use.
