Every biscuit production line starts with one important question: what type of biscuit do you produce? The answer defines machinery, forming method, oven settings and conveyor configuration.
Soft dough biscuits contain high levels of fat and sugar. They have a short texture and are formed using a rotary moulder before baking.
Hard dough contains more water and lower fat, allowing gluten to develop elasticity for rolling, folding, laminating and cutting.
Different biscuit types require different forming machines, oven settings, conveyor layouts and handling systems.
Selecting an incorrect production line creates manufacturing problems that cannot be resolved only by adjusting machine settings. Our team helps you choose the correct line before investment.
While machine dimensions such as working width and equipment models are important considerations, the first question that needs to be answered is: What type of biscuit do you produce?
Production capacity is determined by the working width of your production line. For example, a 600 mm line will produce a lower number of biscuits per pass when it goes through the oven.
If you increase the working width to greater than 600 mm, you can produce more biscuits; however, the amount of floor space required increases, and the capital investment will increase proportionately.
Soni Engineering Works has a working width range from 600 mm to 2000 mm and provides complete solutions for everything from startup and multiproduct operations to a high-performance commercial manufacturing facility. Ultimately, the best working dimension for your plant depends on these key parameters:
We manage the full trade documentation and international project coordination process from start to finish. Thus removing any international trade compliance headache from procurement. You tell us what you want, and we manage everything - consulting, layout design, and manpower/production management.
We manage the full trade documentation and international project coordination process from start to finish. Thus removing any international trade compliance headache from procurement. You tell us what you want, and we manage everything - consulting, layout design, and manpower/production management.
Both types of plants - automatic and semi-automatic- are available, and your choice should be based on your output volume as well as your total investment budget. Semi-automatic plants work well when you are planning to produce premium speciality biscuits at smaller volumes affordably. Automatic plants become necessary when you want to scale up.
From mixing and forming to baking, cooling, stacking, and packaging, we design and manufacture reliable biscuit production systems tailored to your capacity, product range, and operational requirements.
To recommend the most suitable configuration, we need to know your biscuit type, target output and any available floor space. Then we can help you choose which configuration from our range of options will work best.
From dough preparation to final packaging, we provide complete biscuit production solutions tailored to your production requirements.
